Air conditioner compressors usually fail resulting from one of two conditions: some time and hours of operation (give up), or abuse. There are numerous failures that may occur elsewhere in the system that will cause a compressor failure, but these are less common unless the machine is substantially abused.
Usually abuse is an effect of extended running with improper freon charge, or as as a result of improper service as i advanced. This improper service consist of overcharging, undercharging, installing the unhealthy starter capacitor as a substitute, removing (rather than repairing/replacing) the thermal limiter, insufficient oil, mixing incompatible oil types, or wrong oil, installing the compressor at the system that had a great burnout without taking proper steps to take off the acid that came from the system, installing the unhealthy compressor (not meet the minimum quanity requirements) of the system, or installing a new compressor for the system that had other failure which was a never diagnosed.
The compressor can fail in particularly a handful of alternative ways. It could fail open, fail shorted, end up with bearing failure, or perhaps a piston failure (throw a rod), or experience a valve failure. That could be pretty much the full list.
Every time a compressor fails open, a wire stored by the compressor breaks. This is unserviceable as well as the symptom would be that the compressor does not run, although it may hum. In case the compressor fails open, and using the steps here will not fix it, then the system may be a good candidate to have a new compressor. This failure causes no further failures and won't damage the rest of the system; in the event the majority of this game's system is not decrepit then it will be cost effective to merely place a new compressor in.
Testing for only a failed open compressor commonly be installed. Pop the electrical cover for your compressor off, and take out the wires as well as the thermal limiter. Using an ohmmeter, measure the impedance from one terminal to another across all of them terminals of the compressor. Also measure the impedance into the case of the compressor for all three terminals.
You ought to read low impedance values for all those terminal to terminal connections (one or two hundred ohms or fewer) and you will have a great impedance (several kilo-ohms or greater) for all those terminals towards the case (which is ground). If any of your terminal to terminal connections is a really high impedance, you own a failed open compressor. In very rare cases, an unsuccessful open compressor may show a low impedance to ground from a place terminal (which will be among the many terminals concerned failed open). In this instance, the broken wire has moved and is also contacting the reality. This condition - which is certainly quite rare although not impossible - might lead to a breaker to trip and can cause a misdiagnosis of failed short. Watch out here; do an acid test of the items in the lines before deciding the way to proceed with repair.
Whenever a compressor fails short, what happens may be that insulation on your wires has worn off or burned off or broken included in the compressor. This lets a wire at the motor winding to touch something it shouldn t touch - most commonly itself a turn or two further along in the motor winding. This can result inside a "shorted winding" that may stop the compressor immediately and cause it to warm up and burn internally.
Bad bearings could cause an unsuccessful short. Either the rotor wobbles such that you could contact the stator, leading to insulation damage that shorts the rotor either to ground or else towards the stator, or end bearing wear can allow the stator to shift down over time until it begins to rub against the stator ends and even the housing.
Usually when a sample shorts occur, it is not immediately a difficult short - meaning that initially the contact is intermittent and comes and goes. Each and every time the short occurs, the compressor torque drops sharply, the compressor may shudder a bit visibly consequently, so that shudder shakes the winding such that you can separate the short. Although short is contained in place, the existing from the shorted winding shoots up and a large amount of heat is produced. Also, usually the short will blow some sparks - that generates acid inside the air conditioner system by decomposing the freon with a mixture of hydrochloric and hydrofluoric acid.
Over time (possibly an only a few weeks, usually less) the shuddering along with the sparking along with the heat along with the acid cause insulation to fail rapidly on the winding. Ultimately, the winding loses enough insulation the fact that across the compressor is literally burning. This will only go on only a few minutes yet in that time the compressor destroys itself and fills the internal system with acid. Then the compressor stops. It will then melt a wire loose and short to your housing (which could trip your own home main breaker) or it might not. In the event the initial reason for the failure was bad bearings causing the rotor to rub, then usually when the thing finally dies it will likely be shorted to your housing.
When it shorts to your housing, it should blow fuses and/or breakers plus your ohmmeter will show a very low impedance to the next or more windings to ground. If it won't short to your housing, then it may will just stop. Yourself establish the brand of failure using an ohmmeter.
You will never directly diagnose a failed short who has an ohmmeter unless it shorts towards the housing - a shorted winding won't display having ohmmeter though it would with an inductance meter (but who has a kind of?) Instead, you will need to infer the failed short. Be done this by establishing the the ohmmeter gives normal readings, the starter capacitor is an useful one, power is arriving for the compressor, AND an acid test of many freon shows acid present.
With a failed short, just stop trying. Change everything, which includes lines if at all possible. It isn't worth fixing; it truly is filled with acid and therefore is all junk. Further, a failed short might have been initially a result of another failure throughout system that caused a compressor overload; by replacing the whole system additionally you will earn cleared of that potential other problem.
Less commonly, a compressor is going to have a bearing failure, piston failure or maybe a valve failure. These mechanical failures usually just signal give up but could signal abuse (low lubricant levels, thermal limiter removed so compressor overheats, chronic low freon condition due to un-repaired leaks). More rarely, they could signal another failure in the system such as a reversing valve problem or maybe an expansion valve problem that winds up letting liquid freon experience the suction side of your compressor.
If a bearing fails, usually you will know because the compressor will be understood as a motor with a bad bearing, or it will of course lock up and refuse to perform. Throughout worst case, the rotor will wobble, the windings will rub at the stator, and you'll find yourself that has a failed short.
In case the compressor locks up mechanically and fails to run, you will know this is because will buzz very loudly for a couple seconds and might shudder (same as any stalled motor) until the thermal limiter cuts it off. When you does your electrical checks, you will see no evidence of failed open or failed short. The acid test will show no acid. In such cases, you might try out hard-start kit but if the compressor has failed mechanically the hard-start kit won't get the compressor to begin with. In cases like this, replacing the compressor is a good plan that long since the rest of the system is not decrepit. After replacing the compressor, you should carefully analyze the performance of the full system to determine whether the compressor problem was due to another thing.
Rarely, the compressor will experience a valve failure. In this case, it will either sit there and appear to own happily but is going to pump no fluid (valve won't close), or it will lock up from an inability to move the fluid away from the compression chamber (valve won't open). If it's running happily, then upon getting established that there's indeed tons of freon in the system, but nothing is moving, you then do not have a choice nonetheless refresh the compressor. Again, a system that has a compressor which has enjoyed a valve failure is a good candidate to get a new compressor.
Now, in case the compressor is mechanically locked up it may be because of the couple of things. When the compressor is in a heat pump, be certain reversing valve is not really stuck half way. Also be certain the expansion valve is working; if it is blocked it may lock the compressor. Also be certain the filter will never be clogged. I once saw a system that had a locked compressor due to liquid lock. Some idiot had "serviced" the internal system by adding freon, and adding freon, and adding freon till the thing was completely full of liquid. Trust me; that does not work.
Should diagnosis show a clogged filter, the is important as positive a history of some failure inside the system OTHER than a compressor failure. Typically, it will be metal fragments away from the compressor that clogs the filter. This can only happen if something is producing the compressor to dress in very rapidly, particularly inside the pistons, the rings, the bores, and the bearings. Either the compressor has vastly insufficient lubrication OR (and a lot more commonly) liquid freon is getting directly into compressor at the suction line. This behavior needs to be stopped. Consider the expansion valve and at the reversing valve (to get a heat pump).
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Often air conditioner compressor cost a not-needed system experiences enough mechanical wear internally that it must be "worn in" and needs more torque to start contrary to the system load than can be delivered. This method will sound just like a replacement battery with a locked bearing; the compressor will buzz loudly only a few seconds later the thermal limiter will kill it. Occasionally, this method will kick off right up if you happen to whack the compressor which has a rubber mallet although it is buzzing. Such a system is a superb candidate for only a hard-start kit. This kit stores energy and, whenever the compressor is told to do start, dumps extra current into your compressor for a second or until comfortable. This overloads the compressor, but gives some extra torque for only a short period of time and is also often such that you could make that compressor run again. We have had hard-start kits give me an additional 8 or 9 years in most old units that otherwise I would personally seem to have been replacing. Conversely, I even have had them give only a few months. It is your call, but considering how cheap a hard-start kit is, its worth trying when the transmissions for sale symptoms are as described.
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